Quattro-D

Automatic Single Layer Welding/Cleaning Production Line

Features:

Whole Machine

1. Used for automatically realizing the welding and cleaning of frame or sash, composed of welding unit, transfer unit, and corner cleaning unit, etc.

2. Imported computer control system, with high reliability.

3. Production ability between main units matched each other.

4. Automatically program and select processing programs.

5. Apply to high grade and mass windows production.

Welding Unit
1. Horizontal structure arrangement for the stable running.

2. Imported computer drive system ensured its high stability.

3. Size error compensation is available and high accuracy.

4. Special locating system and impaction device ensured its size precision.

5. Strengthen the corner welding and achieve good corner cleaning effect.

6. Supporter with proper design keeps the running stable.

7. Auto profile discharging device.


Cleaning Unit

1.Achieve the cleaning of corner welding, cleaning surface, vertical and inside rubber gasket groove ,horizontal part cleaning.

2. High processing efficiency for adopting four-axis servo-drive system.

3. Imported computer system and drive system ensured its high reliability.

4. Error compensation between arc and beeline is possible and good cleaning appearance given.

5.Equipped with automatic window turning device, saving manpower and improving cleaning efficiency.

6.Two corner cleaning in one time, the head can rotated automatically


Transfer Unit

Transfer unit: used for automatically conveying the frame or sash after welding.

 Main accessory

 Controlling system

 Schneider or other word famous system

 Servo Motor

 Schneider or other word famous   system.

 Solenoid valve 

 AirTAC

 Cylinder

 AirTAC

 AirTAC

 AirTAC

 Electrical Button and Switcher

 Schneider

 AC Contactor and Circuit Breaker

 Schneider

 Approach Switcher

 Swiss CONTRINEX or Japan Omron

 Linear bearing system

 Linear (South Korean brand)

 Temperature Controller

 Japan Omron

 Saw blade

 Japan UNIKEN

 Motor

 Anhui Sanyang (Best Chinese Motor   Brand)

 Controlling System 

 Schneider

 Servo Driver

 Schneider

 Parameters

Welding Unit

 Input Voltage  

 3N~50Hz   380V/220V

 Input Power    

 14.5(kw)

 Operation   Air Pressure

 0.5~0.8(MPa)

 Air Consumption

 250(L/min)

 Welding Height 

 30~130(mm)

 Welding Width   

 30~120(mm)

 Welding Range  

 500×470~2800×2400 (mm)

 Overall Dimension

 12500×4700×2200(mm)

 Weight

 4500kg

Cleaning unit

 Input Voltage  

 3N~50Hz   380V/220V

 Input Power    

 13(kw)

 Operation   Air Pressure

 0.5~0.8(MPa)

 Air Consumption

 60(L/min)

 Profile Height 

 20~120(mm)

 Profile Width   

 20~120(mm)

 Minimum width for processing windows  

 780 mm (X-axis), 360 mm (Y2-axis)

 Maximum width for processing windows  

 2800 mm (X-axis), 2600 mm (Y2-axis)

 Overall Dimension

 7600×6200×2200(mm)

 Weight

 3200kg

 Standard accessory

 Heating Plate                                                                

 4pcs

 Teflon Cloth                 

 several

 Complete tooling            

 1set

 Certificate:                                                     

 1pc

 Operation Manual           

 1pc

 Saw blade                  

 1pcs

 Work piece supports          

 2set

 Air Gun                     

 1pc

 Complete tooling           

 1set

 Groove surface cutter                

 2pcs


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