Features:
1. ☆ Composed of three sections: feeding area, processing area, and discharging area.
2. ☆ The processing area includes two independent units: drilling and milling, and sawing.
3. ☆ The sawing unit efficiently completes mix feeding side of the main machine, features electric
4. spindles positioned above, below, in front, and behind the profile, driven by 2 group of 3 axis system,can realize 2 spindle milling at the same time. A laser marking head is positioned at the front, and a laser cutting head is at the rear, allowing for comprehensive milling, laser marking, and cutting.
5. ☆ The milling cutter and laser marking head at the front can operate horizontally (0°) and at inclined angles of 10°, 20°, and 30°, enablingd sawing of aluminum profiles at 45°, 90°, and 135° angles and can also perform sawing at any angle between 45° and 135°.
6. ☆ The drilling and milling unit, located on th automatic avoidance during operations like hidden drainage grooves.
7. ☆ The milling cutter and laser cutting head at the rear can also operate horizontally (0°) and at inclined angles of 10° (or 15°), allowing for automatic avoidance during operations like inclined pin holes.
8. ☆ The worktable features a fixed rear positioning surface for clamping and positioning during cutting, maximizing cutting precision.
9. ☆ The horizontal clamping mechanism on the worktable includes a dual-layer clamping device to accommodate higher profiles, enhancing stability.
10. ☆ The worktable can move horizontally to assist with waste disposal during sawing, ensuring smooth material discharge and prolonging saw blade life.
11. ☆ The worktable can also perform protective corner cutting of sash profiles in coordination with the sawing head.
12. ☆ Equipped with an air flotation device, the worktable provides precise positioning while cleaning and cooling the bottom of the profile, allowing for micro-level floating feeding and preventing film peeling.
13. ☆ The feeding machine has a narrow material alignment function, facilitating the transport and standing cutting of slim, unstable profiles.
14. ☆ The compact design of the drilling and milling unit minimizes profile overhang during processing.
15. ☆ A maintenance passage between the drilling and milling unit and the feeding mechanism allows for easy tool replacement and maintenance.
16. ☆ The integrated design includes a centralized dust extraction and chip removal system, ensuring a clean production environment by separating chips from profiles.
17. ☆ Equipped with automatic barcode (QR code) printing and sticking devices, facilitating automatic labeling and the creation of an E-Work digital factory system.
18. ☆ The laser cutting head features servo focusing for processing profiles with different cross-sections.
19. ☆ High-precision linear guide rails ensure smooth operation and processing accuracy.
20. ☆ The feeding manipulator uses servo drives for X, Y, and Z-axis automatic control,0~360 degree rotated also available driven by another rservo motor.automatically clamping profiles based on their cross-sections, and uses high-precision gear and rack transmission for accurate feeding.
21. ☆ Direct motor connection to the saw blade ensures stable cutting and high precision, with
22. servo-driven sawing functions for fast, operational, and return movements, enhancing processing efficiency.
23. ☆ A high-precision CNC system ensures stable and reliable equipment operation.
24. ☆ The discharging manipulator, with servo drive, allows for quick discharge and positioning, and can automatically output materials as short as 240mm.
25. ☆ The linear guide rails and ball screws are equipped with an automatic lubrication system, improving accuracy and longevity.
26. ☆ High-resolution cameras and LCD screens provide real-time monitoring of sawing operations.
27. ☆ A specialized air compressor for laser cutting ensures cutting precision.
28. ☆ A dedicated water chiller for the laser system guarantees stable laser operation.
Main accessory | |
CNC system | Delta |
Laser head | Shenzhen MAX |
Cutting Motor | GMT |
Linear guide rail | HIWIN |
Servo system | Inovance |
Low voltage electrical | Siemens/Schneider |
Pneumatic components | AirTAC |
Tank chain | IGUS |
Parameter | |
Saw Blade Specifications | Ф550×Ф30×4.4×144T (Diamond) |
Saw Motor Power | 3.0 kW |
Total Power Capacity | 27 kw |
Drilling and Milling Electric Spindle Power | 6 kW × 4 |
Input Voltage | 380V 50Hz |
Working Air Pressure | 0.5~0.8 MPa |
Air Consumption | 150 L/min |
Laser Cutting Power | 1.5-2kw |
Laser Marking Power | 30W |
Cutting Profile range | 20*25~150*150mm |
Maximum Raw Material Length | 7000 mm |
Minimum Raw Material Length | 1500 mm |
Any Angle Error: | ±5′ |
Sawing Length Accuracy: | ±0.15 mm |
Repeat Positioning Error: | ±0.05 mm |
Dimensions | 16000×4500×2450 mm |
Total Weight | 8500 kg |